UV Rotary Screen Printing

The Smart Choice for Texture, Tactile and Specialty Inks

About UV Rotary Screen Printing

High coverage. Precise detail. Vibrant color. UV rotary screen printing rolls out the prestige. The process allows for a heavy application of ink for a brilliant, rich look. UV rotary screen label printing is a specialized printing technique that combines the advantages of rotary screen printing with ultraviolet (UV) curing inks specifically for the production of high-quality labels.  

Instead of a flat screen used in traditional screen printing, rotary screen printing uses a cylindrical screen that rotates continuously as the label substrate passes underneath. Ink is fed into the interior of the screen, and a squeegee or roller forces the ink through the open areas of the stencil onto the moving substrate.  This process is combined with UV-curable inks, which are formulated with photoinitiators. Unlike conventional inks that dry through evaporation or absorption, UV-curable inks undergo a rapid chemical reaction called polymerization when exposed to UV light from lamps or LEDs, causing them to solidify or “cure” instantly.  

The possibilities include:

  • Security effects
  • 3D printing for reliefs
  • Varnishing (matte and gloss effects)
  • Braille
  • Thermochromic inks
  • Tactile printing
  • No-label look
  • Glitter pigments
  • Serigraphic opaque white for overprinting
  • Spume effect
  • Fine lines
  • Halftones

When you want your luxury products, such as wine and cosmetics, to invite indulgence, consider UV rotary screen printing.

Applications of
UV Rotary Screen Printing

  • Perfume & Cosmetics Labels
  • Tamper-Evident Labels
  • Beer, Wine & Spirits Labels
  • Brand Protection Labels
  • Industrial and Technical Labels
  • Embossed and Debossed Labels
  • Varnished Labels
  • Foil Stamped Labels
  • High-End Consumer Electronics Labels
  • Heat Resistant Labels
  • Durable Labels
  • Retail Product Labels
  • Food & Beverage Labels
  • Chemical Resistant Labels

Benefits of UV Rotary Screen Printing

Rotary screen printing excels at creating special effects that are difficult to achieve with other printing methods. These effects include:

Thick ink layers: Ideal for tactile or raised elements.  
Fine lines and details: Produces sharp, crisp lines and small text.  
Metallic and glitter inks: Adds a luxurious and eye-catching finish.  
Varnishes and coatings: Provides protection, gloss, or matte finishes.

It can print on a wide range of label substrates, including paper, plastic films, and metallic foils.

Offers excellent print quality with vibrant colors and sharp details.

It’s a high-speed process, making it suitable for large-scale production.

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Print Technologies Comparison Chart

TechnologyKey CharacteristicsAdvantagesApplications
Digital Label PrintingDirect printing from digital filesQuick turnaround, versatility, low setup costs, variable data printingShort-run labels, limited edition product labels, seasonal product labels, personalized labels, versioning
UV Flexographic PrintingUses flexible plates to transfer ink onto substratesHigh-speed production, vibrant colors, durable outputHigh-volume production, packaging labels, food and beverage labels
UV Combination PrintingCombines traditional printing with UV curingHigh-quality, durable output, versatile, special / tactile effects (spot UV, raised UV)High-end labels, premium packaging, luxury product labels, cosmetic labels
UV Rotary Screen PrintingSimilar to screen printing but with a rotating cylinderHigher production speed, consistent quality, precise detailHigh-volume production, food and beverage labels, pharmaceutical labels
UV Screen PrintingUses a mesh screen to transfer ink onto a substrateThick ink layers, vibrant colors, tactile effectsSpecialty labels, high-end packaging, artistic labels

Questions?

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